imashini ya sisitemu

Inganda zo gupakira zagize impinduka zimpinduramatwara zitatekerezwa hashize imyaka icumi. Mu myaka yashize, inganda zabonye ubunini nuburyo butandukanye bwibicuruzwa. Ntagushidikanya ko gupakira neza bizakurura abakiriya. Ariko, gupakira bigomba gukwirakwiza amarozi binyuze mubikorwa. Igomba gusobanura neza ibicuruzwa byimbere nikirango cyabikoze. Kumyaka myinshi, ihuza ryihariye hagati yibirango nabaguzi ryatwaye ibishushanyo mbonera.
Kwishyira ukizana no kwimenyekanisha buri gihe byagize uruhare runini mu nganda zipakira. Ibigo bipakira ibicuruzwa gakondo bikomeza inyungu binyuze mubikorwa byinshi. Kumwanya muremure, ikigereranyo cyari cyoroshye-gumana ibiciro bike mukwemera gusa ibicuruzwa binini.
Mu myaka yashize, automatike na robo byagize uruhare runini mugutanga tekinoroji igezweho yo gupakira ibisubizo. Hamwe n’impinduramatwara iheruka mu nganda, ibipfunyika byitezwe ko bizatera imbaraga mugushiraho agaciro kayo.
Muri iki gihe, nkuko abaguzi bakeneye gukomeza guhinduka, harakenewe bigaragara ko imashini zipakira zirambye kandi zihendutse. Ikibazo nyamukuru kubakora imashini nugukora ubukungu mubyiciro, kuzamura ibikoresho muri rusange (OEE), no kugabanya igihe cyateganijwe.
Abubaka imashini bibanda ku gushimangira uburyo bwubatswe kugirango bagere ku buhanga bwihariye bwo gupakira. Inganda zishingiye ku nganda zicuruza ibicuruzwa byinshi zishaka ubufatanye kugirango habeho guhuza ibikorwa, imikoranire, gukorera mu mucyo n’ubwenge bwegerejwe abaturage. Kuvana mubikorwa rusange ukajya mubikorwa rusange bisaba guhindura umusaruro byihuse kandi bisaba imashini ikora kandi yoroheje.
Imirongo gakondo ipakira irimo imikandara ya convoyeur na robo, bisaba guhuza neza ibicuruzwa na sisitemu no gukumira ibyangiritse. Byongeye kandi, kubungabunga sisitemu nkizi kumaduka burigihe biragoye. Ibisubizo bitandukanye byagerageje kugera kubantu benshi-ibyinshi ntibishoboka mubukungu. ACOPOStrak ya B & R yahinduye rwose amategeko yumukino muri kariya gace, yemerera imashini zihuza n'imiterere.
Igisekuru kizaza-sisitemu yo gutwara abantu itanga uburyo butagereranywa bwo guhinduka no gukoreshwa kumurongo wapakira. Ubu buryo bworoshye bwo gutwara abantu bwagura ubukungu bwumusaruro mwinshi kuko ibice nibicuruzwa bitwarwa vuba kandi byoroshye hagati ya sitasiyo itunganyirizwa hifashishijwe ubwikorezi bwigenga.
Igishushanyo cyihariye cya ACOPOStrak ni ugusimbuka imbere muri sisitemu zo gutwara abantu zifite ubwenge kandi zoroshye, zitanga inyungu zifatika zikoranabuhanga mubikorwa bihujwe. Gutandukanya birashobora guhuza cyangwa gutandukanya ibicuruzwa bitemba kumuvuduko wuzuye. Mubyongeyeho, irashobora kandi gufasha abayikora gukora ibicuruzwa byinshi bitandukanye kumurongo umwe wo gutunganya no gutunganya ibicuruzwa hamwe na zeru.
ACOPOStrak irashobora kunoza ibikoresho muri rusange (OEE), kugwiza inyungu ku ishoramari (ROI), no kwihutisha igihe ku isoko (TTM). Porogaramu ikomeye ya B & R ya Automation Studio ni urubuga rumwe rwo guteza imbere software yuzuye, ishyigikira ibyuma bitandukanye byikigo, byemeza ko ubu buryo bugenda neza. Ihuriro rya Automation Studio hamwe nibipimo bifunguye nka Powerlink, Gufungura Umutekano, OPC UA na PackML bifasha abakora imashini gukora itumanaho ridasubirwaho hamwe nibikorwa bya koreografiya neza mumirongo yabacuruzi benshi.
Ikindi gishya kigaragara ni icyerekezo cyimashini ihuriweho, igira uruhare runini mugushikira no kubungabunga ubuziranenge murwego rwo gupakira hasi. Imashini iyerekwa irashobora gukoreshwa mugusuzuma inzira zitandukanye, nko kugenzura kode, guhuza, kumenyekanisha imiterere, QA yo kuzuza no gufata, urwego rwuzuza amazi, kwanduza, kashe, kuranga, kumenyekanisha kode ya QR. Itandukaniro ryibanze kumasosiyete ayo ari yo yose apakira ni uko iyerekwa ryimashini ryinjijwe mubikorwa byikora, kandi isosiyete ntikeneye gushora imari mugenzuzi winyongera kugirango igenzurwe. Imashini iyerekwa itezimbere umusaruro mukugabanya ibiciro byo gukora, kugabanya ibiciro byubugenzuzi, no kugabanya kwangwa ku isoko.
Imashini iyerekwa ryimashini irakwiriye mubikorwa bidasanzwe mubikorwa byo gupakira, kandi birashobora kuzamura umusaruro nubwiza muburyo bwinshi. Nyamara, kugeza uyu munsi, kugenzura imashini no kureba imashini bifatwa nkisi ebyiri zitandukanye. Kwinjiza imashini iyerekwa mubikorwa bifatwa nkigikorwa gikomeye. Sisitemu ya B & R itanga sisitemu yo kwishyira hamwe no guhinduka, ikuraho amakosa yabanjirije ajyanye na sisitemu yo kureba.
Benshi muritwe murwego rwo kwikora tuzi ko kwishyira hamwe bishobora gukemura ibibazo bikomeye. Icyerekezo cya B & R cyinjijwe mu buryo bworoshye mu bicuruzwa byacu byikora kugirango tugere ku buryo bunoze bwo guhuza amashusho yihuta. Ibikorwa byihariye, nkibimurika cyangwa umwijima wo kumurika, biroroshye kubishyira mubikorwa.
Igishusho gikurura no gucana amatara birashobora guhuzwa nibindi bisigaye bya sisitemu yo gukoresha mugihe nyacyo, hamwe na microseconds.
Gukoresha PackML bituma utanga ibicuruzwa byigenga bipakira umurongo. Itanga isura isanzwe kandi ikumva imashini zose zigize umurongo wapakira kandi ikemeza imikorere ihamye. Modularité hamwe no guhuzagurika kwa PackML ituma kwiyubaka-no-kwishyiriraho imirongo yumusaruro nibikoresho. Nuburyo bwa modulaire yiterambere uburyo-mapp tekinoroji, B&R yahinduye iterambere ryimikorere murwego rwo kwikora. Izi porogaramu za modular zorohereza iterambere rya porogaramu, kugabanya igihe cyiterambere kuri 67% ugereranije, no kunoza isuzuma.
Mapp PackML yerekana logique igenzura imashini ukurikije OMAC PackML isanzwe. Ukoresheje mapp, urashobora gushiraho imbaraga no kugabanya ibikorwa byabashinzwe gukora porogaramu kuri buri kantu. Mubyongeyeho, Mapp View ifasha gucunga byoroshye no kwiyumvisha iyi leta ihuriweho na porogaramu zishobora gukoreshwa ku mbuga zitandukanye no kwerekana. Mapp OEE yemerera gukusanya amakuru yumusaruro kandi itanga imikorere ya OEE nta gahunda.
Ihuriro ryibipimo bifunguye bya PackML hamwe na OPC UA ituma amakuru atagira ingano ava murwego rwumurima kugera kurwego rwubugenzuzi cyangwa IT. OPC UA ni protocole y'itumanaho yigenga kandi yoroheje ishobora kohereza amakuru yose yakozwe mumashini, imashini-imashini, na mashini-kuri-MES / ERP / igicu. Ibi bivanaho gukenera sisitemu gakondo yinganda-murwego rwa sisitemu. OPC UA ishyirwa mubikorwa ukoresheje PLC isanzwe ifungura imikorere. Byakoreshejwe cyane protocole yumurongo nka OPC UA, MQTT cyangwa AMQP ituma imashini zisangira amakuru na sisitemu ya IT. Mubyongeyeho, iremeza ko igicu gishobora kwakira amakuru nubwo umuyoboro uhuza umurongo ari muto cyangwa mugihe gito utaboneka.
Ikibazo cy'uyu munsi ntabwo ari ikoranabuhanga ahubwo ni imitekerereze. Nyamara, nkuko ibikoresho byinshi byumwimerere bikora ibikoresho byumwimerere byumva ko interineti yinganda yibintu hamwe nikoranabuhanga rigezweho ryikora rikuze, rifite umutekano, kandi ryizewe ko rizashyirwa mubikorwa, inzitizi ziragabanuka. Kuri OEM yo mu Buhinde, yaba SMEs, SMEs, cyangwa imishinga minini, gusobanukirwa ibyiza no gufata ingamba ni ingenzi mu gupakira urugendo 4.0.
Uyu munsi, guhindura imibare ifasha imashini numurongo wo gukora gukusanya gahunda yumusaruro, gucunga umutungo, amakuru yimikorere, amakuru yingufu, nibindi byinshi. B&R iteza imbere urugendo rwo guhindura imibare yinganda zikora imashini binyuze mumashini atandukanye hamwe nibisubizo byikora. Hamwe nubwubatsi bwacyo, B&R nayo ikorana ninganda kugirango ibikoresho bishya kandi bihari bifite ubwenge. Hamwe ningufu nogukurikirana kugenzura no gutunganya amakuru, ubu bwubatsi nigisubizo gifatika kubapakira imashini ninganda kugirango bikore neza kandi bifite ubwenge muburyo buhendutse.
Pooja Patil akora mu ishami ryitumanaho ryibigo bya B&R Inganda zikoresha Automation Ubuhinde muri Pune.
Iyo udusanze uyumunsi uturutse mubuhinde nahandi, dufite icyo twabaza. Muri ibi bihe bitazwi kandi bigoye, inganda zipakira mubuhinde ndetse no mubice byinshi byisi byahoranye amahirwe. Hamwe no kwaguka kwacu no kugira uruhare, ubu turasomwa mubihugu / uturere birenga 90. Dukurikije isesengura, urujya n'uruza rwacu rwikubye inshuro zirenga ebyiri muri 2020, kandi abasomyi benshi bahitamo kudutera inkunga mu bijyanye n’amafaranga, nubwo amatangazo yaguye.
Mu mezi make ari imbere, mugihe tuvuye mu cyorezo, turizera ko tuzongera kwagura akarere kacu kandi tugatezimbere amakuru yacu akomeye hamwe namakuru yemewe kandi ya tekiniki hamwe nabamwe mubanyamakuru beza mu nganda. Niba hari igihe cyo kudutera inkunga, ni ubu. Urashobora guha imbaraga Packaging Aziya yinganda zinganda zinganda kandi ukadufasha gukomeza iterambere ryacu binyuze mubiyandikishije.